Bulk volumetric scanning improves inventory management and tracks materials, providing a transparent knowledge of stocks and materials in containers. Moreover, it ensures a constant loading and secures operational safety in hazardous and risky weight-measuring environments.

Key Takeaways

• Bulk volumetric scanning offers real-time information regarding inventory management and the weight and volume of materials.
• Reduces the amount of waste and excludes employers’ risks in hazardous conditions and potential human errors.
• Maximize the efficiency of shiploads at ports and offer faster processing.

Bulk volumetric scanning is a non-contact, advanced technology often used in mining, transport, and construction to measure the volume and weight of various materials on conveyors or in trucks in real time. It uses laser-based LiDAR to create 3D profiles of materials, offering a non-contact, accurate method to measure large quantities of materials for industrial purposes. It improves material handling efficiency by replacing error-prone, manual, or slow-weighing processes.

But how does it work? How does it enhance the material handling efficiency with a robust industrial approach? Let’s find out.

1. Accurate Real-Time Payload Optimization

With real-time efficiency, volumetric scanners measure the weight and volume of materials in trailers or trucks, or on conveyors, allowing operators to achieve near 100% accuracy in load measurements. 

Here’s how real-time efficiency improves material handling efficiency:

• The real-time results help industrial workers to know whether the trucks are filled as per their capacity and not exceeding safety limits, which often comes out as a challenge.
• It prevents overloading, leading to equipment damage and safety hazards, and underloading, causing wasted trips and unproductive expenses.
• Bulk volumetric scanners enhance productivity and reduce transport costs per ton of material, based on the real-time results about truck or conveyor capacity before and after uploading.

2. Improved Inventory Management and Tracking

Automated volumetric scanning, unlike manual inventory checks, offers real-time, precise data on material movements and stockpile levels. So, how does it help? Is it cost-effective for investors? Here’s our answer.

• The robust, automated design eliminates manual, labor-intensive, time-consuming surveys about stock and checking on material movements.
• Precise results of inventory levels and accurate reports on stockpiles, reconciliations, and material stock are industrially beneficial, which directly influence the operational efficiency and supply chain performance.
• The advanced, real-time support, offering inventory data and tracking movements, prevents production challenges, mostly caused by material shortages, and reduces overstocking costs.

3. Faster Processing Times

Volumetric scanning is highly advantageous for in-motion scanning, ensuring faster scanning. For example, the LaseTVM system measures truck load volumes precisely, and for that, vehicles do not need to stop and go through any time-consuming process. 

• Mounted over the truck lane, the LaseTVM system measures the load’s 3D shape, and the non-contact speed is up to 50 KM/hour.
• The automated recognition technique is integrated with weightbridges, linked to mass-volume correlation.
• Compared to traditional weighbridges, it streamlines logistics, especially in large construction or mining sites.

4. Reduced Waste and Enhanced Load Consistency 

Since bulk volumetric scanning offers immediate feedback on load consistency, it is useful to optimize how material is loaded and transported. The 3D profiling of materials can identify improper load distribution.

• Volumetric scanning prevents unwanted material spillage during transport and minimizes reprocessing requirements caused by inconsistent blending ratios and overfilling. need for reprocessing due to overfilling or inconsistent blend ratios.
• Improved quality control and fewer material losses, directly influencing the industrial ROI.

5. Increased Operational Safety and Reduced Human Error

The non-contact and automated scanning options exclude the requirements for personnel intervention in high-traffic, hazardous areas to measure loads. It not only enhances operational safety and creates a sustainable environment for industry workers, but also reduces human errors as well.

• Automated material reporting excludes the human error associated with reading, writing, or entering load data, which often creates supply chain issues, and if not addressed properly, stakeholder issues arise, affecting the organizational reputation and performance.
• The automated approach and design, enhancing data accuracy and reliability, help make robust decisions about transports and materials.

6. Maximizing Shiploader Utilization

The efficiency of the shiploader in maritime logistics plays a key role in port profitability, while uneven distribution or delays in loading lead to extended dwell times. As a result, the demurrage fees become more expensive.

• Integrated volumetric scanning enhances the capability of the shiploader, as the technology provides a detailed overview of material settings within the vessel.
• By monitoring the height and volume of the material with real-time values, the system ensures maximum safety capacity of vessels, reducing the risks of unbalanced load or overfilling.
• The precision of volumetric scanning accelerates the loading cycle and guarantees cost-effective trips.

Wrapping Up

Bulk volumetric scanning offers real-time information about inventory and payload opportunities – pivotal to know the stock, volume, and weight of materials in trucks or in vessels. The faster processing time and robust use in hazardous environments make it essential for better ROI and workers’ safety, while the enhanced loading capacity and waste management offer sustainable and successful loading and transporting opportunities.

Get the Best Bulk Volumetric Scanning at Mines, Construction Sites, or Ports.

Looking for a smart volumetric scanning for inventory stock data or tracking material movement? Contact a top-rated volumetric scanning company in Australia for the best services at ports, mines, and construction sites. Don’t forget to check the brand reviews and pricing for a convenient, affordable service.