How to Use a Direct Clamp Injection Molding Machine
Direct clamping injection molding machine is a new injection molding method. Compared with other injection molding machines, it has many advantages and disadvantages. Today we will explore its advantages and disadvantages to help you determine whether it is suitable for your business.
What is a direct clamp injection molding machine?
They are injection molding machines that use clamps to hold the mold halves together during the melt cycle.
Direct clamping machines are available in two ways: as part of an automated system or as a stand-alone device.
In either case, direct clamping machines produce plastic parts requiring many cavities or high production rates, such as automotive components.
How does a direct clamp injection molding machine work?
The straight clamp injection molding machine is designed for small-batch products. They’re not as efficient as other injection molding machines but relatively inexpensive and easy to use. The process is simple:
The mold is clamped onto the device with its cavity facing upwards.
Molten plastic is injected into the cavity through a nozzle at high pressure; this causes it to fill every nook and cranny inside your product’s shape.
Once all parts of the object are filled with liquid resin, the ejector mechanism pushes them out through another opening on the front side of the tool cavity.
Benefits of using direct clamp injection molding machines.
A direct clamp injection molding machine has many benefits. Most importantly, it reduces cycle times, scrap rates, and downtime. In addition to these advantages, direct clamp machines significantly reduce tooling costs and increase productivity.
Advantages of using direct clamp injection molding machines.
Direct clamping injection molding machines offer several advantages:
They are more efficient. It can produce 50% more parts per hour than traditional injection molding machines, so you can get your products to market faster and cheaper!
They’re more flexible. With direct clamping technology, change the platen, and it will fit a different mold – no other adjustments are required! If you have multiple projects simultaneously or want to make something special, this equipment can give you an edge over competitors who don’t want to take advantage of the benefits. “
Disadvantages of using direct clamp injection molding machines.
There are some disadvantages to using direct clamp injection molding machines.
They were expensive. These machines cost hundreds of thousands of dollars, so it’s not something you can buy on a whim.
They’re heavy and bulky, making them difficult to transport if you need to move your production facilities around or repair them elsewhere. This is especially problematic for businesses that frequently travel to trade shows or conferences, where equipment travels long distances by plane or truck.
How a direct clamp injection molding machine works
Direct clamp injection molding machines are also known as “clamp-and-shoot” machines because they first clamp the mold shut, inject molten plastic into it, and eject the molded parts.
The injection molding machine itself consists of several components:
An extruder head that melts and pumps out molten polymer (or other material). It’s attached to a screw that travels through a barrel that holds the pellets until they melt into a substance called “stock.” The raw material is then moved through an opening in the mold, filling its cavity with cold water sprayed on its surface to cool it down. Once cooled enough not to melt under pressure from outside forces (such as screws), this solidified mass becomes ready to remove from its container so you can start using it immediately!
Benefits of using a direct clamp injection molding machine
Typically small and large batches and no setup or conversion tools are required.
Direct clamping machines are also very versatile with different tooling, depending on the part to be made, and the molding cycle and production process can be customized.
Allows you to customize the production process according to your needs.
To sum up
Directly clamping the injection molding machine is an excellent way to start injection molding. It is reasonably priced and easy to use but has all the functions required to manufacture high-quality parts. Read more.