If you’re experiencing an increase in load damage, difficulty in keeping up with production, the need for automation to do more with less people, or have the opportunity to save money on film and eliminate film breaks, a new stretch wrap machine might be able to help address these issues.
If you are facing any of the issues mentioned in the question, it might be worth considering the purchase of a new stretch wrap machine. By evaluating the current situation and considering factors such as increased load damage, difficulty in keeping up with production, and a need for automation, a new machine may offer cost savings and improved performance that can justify the investment. Consulting with a company that specializes in stretch wrapping equipment and offers consultations and audits can help you understand the options and quantify the economic benefits.
Efficiency factor
Most suitable
It should consider the volume of loads you are wrapping on a daily basis, as well as the frequency of film changeovers and the ease of maintenance of the machine. The cost of ownership should be taken into account when choosing a new stretch wrapper. A machine with features such as automatic film roll changers or performance monitoring systems can increase productivity and reduce the total cost of ownership. Partnering with a company that offers a full range of solutions and has expertise in quantifying the economic benefits of a new stretch wrapper can help you make an informed decision and ensure a quick return on investment. the type of wrapping machine suitable for a particular load depends on its weight, stability and volume. For light consumer goods, a turntable style wrapper is suitable, while heavy and unstable loads are better suited for a rotary arm machine. Rotary ring machines are versatile and can handle heavy and variable loads, as well as high volume lines.
Production speed is another factor to consider when choosing a stretch wrapper. If moving from manual wrapping to simple automation, a semi-automatic stretch wrapper may be sufficient. These machines have a rate of up to 35 loads per hour and can reduce labor costs or improve productivity, despite their relatively low cost. Keep production speed in mind when selecting a stretch wrapper for your application.
If your existing stretch wrapper no longer meets your needs or you are increasing production, a fully automatic stretch wrapper may be the best option. These machines cost more but the savings in labor, improved productivity, and increased versatility can justify the cost. When choosing a fully automatic stretch wrapper, consider factors such as production speed, available space, labor costs, and maintenance expenses to determine the best type of machine, such as a high-speed ring wrapper or two lower volume machines in parallel.
Packing material
Understanding the material savings that can be achieved with a new stretch wrapper is important. Film usage reduction is often one of the easiest benefits to quantify and can lead to quick payback. For example, upgrading to a machine with improved pre-stretch capabilities, such as from 150% to 250%, can result in a film usage reduction of nearly 30%.
These savings can make a strong case for the purchase of a new stretch wrapper. It can result in the use of more film as the entire load has to be wrapped, including the bottom which may not require wrapping. A rotary ring type machine, on the other hand, has a more flexible clamp that allows it to start and stop anywhere on the load, potentially reducing the amount of film used. The flexibility offered by rotary ring type machines like the FHOPEPACK to start and stop wrapping at any point on the load can lead to significant film savings, often upwards of 25%.
The film savings from using a rotary ring type machine like the FHOPEPACK can be substantial, making it a worthwhile investment for many companies. The use of a rotary ring type machine can provide not only the flexibility to start and stop wrapping at any point on the load, but also the opportunity to use fewer wraps or switch to thinner films. This can further reduce material usage and cost. Companies focused on sustainability will also benefit from the reduction in film usage, helping them achieve their goals while also reducing waste.
New handling solution for your purchasing
FHOPEPACK has new technology in stretch wrapping that provides automatic and affordable brand identification. This add-on feature can be used as a justification for purchasing new stretch wrapping equipment. An automatic film roll changer or spare carriage can provide labor savings by reducing the frequency of film changeovers and improving productivity. Performance monitoring systems can ensure that the optimal amount of film is applied to each load, further increasing efficiency and cost savings. These features can be additional justifications for purchasing new stretch wrapping equipment.
Advances in film tension control technology have enabled the ability to adjust and control the tension of the film during the wrapping process. This can result in a reduction of load damage and minimize film breaks, leading to increased efficiency and cost savings. including features such as an integrated top sheet dispenser or an automated corner board applicator in a stretch wrapping machine can significantly reduce labor costs. This can make the cost of a new stretch wrapper more easily justifiable, as it can offset the cost of the machine through increased efficiency and labor savings.
Different plots in application
A company is facing challenges with oddly shaped loads and multiple product sizes, which were solved by using the stretch wrapping machine from FHOPEPACK. It uses variable tension control, allowing for increased tension in areas that require extra hold and lighter tension where reduced force is beneficial, resulting in reduced product damage and lower film costs. The company estimated that the wrapper from FHOPEPACK has saved them 1.5 man-hours a day. A trained representative can help identify the best equipment choice for different scenarios.
Focus on the world
If you are uncertain about justifying the cost of a new stretch wrapper, companies like FHOPEPACK offer free packaging line audits and consultations to help you understand your options and determine the best solution for your needs. These services can provide valuable information and insights into the benefits and cost savings of a new stretch wrapper, helping you make an informed decision about investing in this type of equipment. Partnering with a company that offers a comprehensive range of global solutions and expertise in quantifying economic justifications can be beneficial in making a decision to purchase a new stretch wrapper. They can help you analyze the costs and benefits of different options and provide insights into how a new stretch wrapper can meet your specific needs and requirements, potentially making it more feasible and closer to becoming a reality.
Better choice
Companies such as FHOPEPACK offer free packaging line audits and consultations to help manufacturers understand the options available and determine the best solution for their specific needs. These consultations can be useful in justifying the purchase of a new stretch wrapper. working with a company that offers a comprehensive range of solutions and expertise in evaluating economic justifications can help bring you closer to purchasing a new stretch wrapper. Such a company can provide valuable insights and support in making a well-informed decision.
