No two welding operations are alike. Each is subjected to a host of variables, and you can find some internal and external welding systems. These include the size and setting of the materials being welded, the material type, the choice of consumable, the welding process – on-time handheld versus automatic – as well as other circumstances and work practices taking place in the work environment. Welding fume and other byproducts of the welding operation will vary, and you need to choose the fume extraction system according to the specific situation or application.
Reasons to choose a fume extraction system:
When it comes to fume extraction solvents, there is no one-size-fits-all. The specific conditions and variables of your welding operation will require you to make choices. The more data and knowledge that you are armed with upfront, the better the decisions you will make.
- Have a professional assess industrial hygiene: – Evaluate your welding methods for changes that can be analyzed in order to reduce fume while still achieving the desired weld. Evaluate your site for potential possibilities to improve fume capture and for using other fume control measures. In this regard, you can hire trained professionals to evaluate your welding site.
- Ensure you measure worker exposure: – Before you can develop and implement fume extraction systems, you need to establish a baseline measurement of worker exposure. Whether the hygienist you employ to conduct the assessment is an employee or an outside contractor, you’re likely to reduce the accuracy of the evaluation by engaging the EH&S team.
- Evaluate possibilities where you can reduce fume: – There may be alternatives to some welding methods and shielding gases that may reduce welding fume generation without jeopardizing weld quality. Surface coatings like paint should be separated before welding or cutting whenever possible. When not possible, the proper respirator should be chosen and used. Also, the supplement of any other coatings such as corrosion inhibiting compounds to airborne exposures should be assessed before welding.
- Evaluate your site: – Once you’ve evaluated your welding process, it’s time to get a look at your overall location for your welding operation site. A supplier will have the resources and the know-how to carry out a site assessment. The site assessment, in conjunction with the data derived from the welding process evaluation carried in the previous step, will identify the application-specific variables that need to be regarded when developing the most appropriate fume extraction solution.
- Educate and implement safe work practices: – As always, safety should be the first and an ongoing consideration when examining options for fume extraction systems. Any system in any workplace is only as effective as the level of training and safety awareness of the workers who use it daily and those that maintain the equipment in operation. The work practices used by the welder can have a large impact on their airborne exposure to fume and fume components.
Also, after the initial training, employee behaviors should be observed on an ongoing basis to ensure that operators are following proper safety procedures. Using the appropriate personal protective equipment and adequate fume extraction equipment must be a requirement, not a choice.
You need to choose a fume extraction system for your industrial area for your safety. You must keep your workspace safe and give a healthy environment to your workers. Installing a fume extraction system can prevent airborne diseases and your workers will feel safe in your workspace. They can feel comfortable and they can work for a longer period of time. So, installing a fume extraction system will increase the productivity of your company.