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Step by Step Guide to Install a Mezzanine Floor in a Warehouse! (2021)

While planning to install a mezzanine floor, maybe you get surrounded by a lot of questions, such as – How will this secure my machinery? Is a mezzanine suitable for my business? And how will we ensure the health of our employees during installation?

Nothing could be worse than running out of space for managing your inventory in your warehouse or storing your furniture, cabinets, and other essentials. But, the installation of the mezzanine floor is an excellent and cost-effective option that can curb space limitations.

Doesn’t matter – whether you want to accommodate more stock, improve productivity or organize your space, a mezzanine platform provides a fast solution. Instead of continuing with the costly and time-consuming experience of constructing individual space for storage in your current premises, the process of installing a mezzanine floor is relatively stress-free. The well-trained, experienced specialists handle the whole process of a Hi-Level Mezzanine floor so it will benefit you for a long period of time.

Below we are going to represent a step-by-step guide to install a mezzanine floor in your warehouse.

Let’s discover it.

Table of Content

What is the Mezzanine Floor?

A mezzanine floor serves as an intermediate floor which is built between two main floors or the floor and ceiling of the building. Mezzanines provide plenty of clear height for foot traffic above and below the deck. 

In industrial settings, the mezzanine platform is usually used for providing an equivalent space to inventory or other materials. These types of storage systems are used in a variety of environments, including commercial office space, warehouses, manufacturing facilities, car dealerships, and even breweries. The different specifications of mezzanines include load ratings, layouts, deckings, railing types, etc. 

Lack of space in warehouses can hinder business growth. That’s why constructing a mezzanine floor is the most effective approach to overcome various business challenges. Mezzanines are generally introduced in offices, warehouses, showrooms, factories, and galleries to employ the extensive gap between the ceiling and floor. It further converts the space into an additional, useful one. But you have to consider both pros and cons of mezzanine structures before the installation process.

The Benefits of a Mezzanine Floor for Your Business - ABC Money

Why Are Mezzanines Beneficial for Businesses?

If your business needs additional space, a mezzanine level could be an excellent solution. 

In a warehouse or manufacturing industry, a mezzanine floor system is the best solution to maximize unused vertical space. It provides additional room above and below that is built free of existing structures. 

Mezzanines are often custom-made, manufactured from detailed illustrations that tailored the needs and specifications of a business. These systems are the fast and affordable solution to solve the needs of space by doubling it. In addition to the extra space, mezzanine floors can be installed into the industry quickly and with minimal site disruption. 

Mezzanine flooring provides a range of benefits for commercial business owners, from offering attractive extra storage space to providing excellent relocation services. As a result, it’ll double the space of your office premises. 

Hence, mezzanines are popular in companies that don’t want to relocate their business, are incapable of extending their existing building, or don’t want to endure the cost.

How to Install Mezzanine Floor in a Warehouse?

Preparation Stage

The first stage includes site surveys, inspections, and few important considerations before installation. The qualified surveyors will conduct the inspections over the potential site to understand its requirements. Then, a computerized production management system is used to generate detailed quotations, production schedules, management information, detailed CAD drawings, materials procurement, manufacturing drawings, and installation scheduling. Once all catalogs, quotes, and layout plans are accepted by the installation team who will install the mezzanine flooring will then continue with the process.

Design

Mezzanine platforms are available in different shapes and sizes that serve several different purposes. While planning to design a beautiful mezzanine floor, it’s recommended that pay attention to every detail, so you can avoid unforeseen circumstances. Hiring professional contractors can assess all requirements and produce the most efficient floor design which further converts into detailed CAD drawings.  

A design also includes visual reasons to make a big impression. This is often required in retail environments where a brand image is of high importance. It’s also essential to consider what kind of staircase would best fit the needs of a specific business as an industrial environment. Determine – what would you require for creating different designs?

How adding mezzanine create new spaces without extending your home | S3DA  DESIGN Structural & MEP Design

Follow Building Regulations

The installation of mezzanine floors requires to meet building regulations, so a supplier must take full responsibility to ensure that the mezzanine flooring meets with current regulations like – fire escapes, disabled access, protection from fire, etc. Construction regulations are necessary for any elevated areas, such as mezzanine floors that require an ‘ambulant disabled staircase’. The staircase of mezzanines is equipped with specific requirements associated with steps, size of steps, landings, and handrails. In this case, it’s recommended that you take consultation from a specialist to ensure a staircase meets the necessary legal requirements.

Don’t forget to consider the health and safety of workers. If employees are going to conduct their day-to-day duties on mezzanine flooring, it’s important to note down all types of potential risks or possible threats to their well-being. 

A preventive measure is to make use of edge protection. Having protective handrails will protect from all exposed edges of mezzanine floors while working at a height. 

Quality Standards

The various production management systems available in the warehouses guarantee that they are available to offer the most efficient design based on a business’s bizarre set of specifications. Such systems provide detailed information on outputs and put those together for accurate production. This further helps in providing an accurate quote to a customer.

Comply With the Fire Code

Lastly, you need to submit to the Fire Safety and Shelter Bureau (SCDF-FSSB) to meet fire code standards. Make sure that safety devices like sprinklers are correctly installed. In the installation process, fire safety plays a big role. The overall aim of the mezzanine is to slow the spread of fire and provide enough time for employees to escape. Fire protection in mezzanine can be achieved through several methods, such as:

  • Suspended ceilings
  • Column casings
  • Cavity barriers
  • Bulkheads/fascias
  • Staircase enclosures
  • Firewalls
  • Sprinkler systems
  • Smoke detection systems

Conclusion – Installation Process

Well, the installation process of mezzanines isn’t lengthy. But by choosing an appropriate registered company, a business can make an instant transition from quote to installation with a minimum of fuss.

Once you agree upon every terms and conditions, including building regulations, you can successfully make the process of installation quick and easy. By delivering all materials and necessary parts to the site on time, the installation team will start erecting the full building. 

A professional installation team will leave the site clean and tidy. Therefore, always hire experienced and skilled staff to complete the installation process of mezzanines.