Industrial floors must resist severe demands and often do so for a long time, irrespective of the industry where they are utilized. Both tiny workshops and enormous industrial halls fall under this.
But what should you do if your concrete floor is old and cracked, perhaps with obvious expansion joints, making it less likely that customers and workers will be safe? Without a particular finish, the old, cracked floor is a magnet to dust and debris and is challenging to clean.
There is also a considerable reduction in the resistance of impact and abrasion. Costs are increasing everywhere as a result.
Concrete vs. floor screeds
Persons who do not work in the construction sector and those who do not have eyes that have been educated to realize the difference between floor and concrete grinding screeds may have difficulty understanding the distinction between them.
Something extraordinary to consider because each of these materials is produced using the same fundamental components, cement, aggregates, and water.
Both concrete and Screed use the same fundamental chemical processes: the combination of cement and water produces a paste that coats the surface of the sand as well as aggregates, and then the sand or aggregates are subjected to a process known as hydration, which causes the cement paste to harden and transform into a dense, highly resistant mass.
However, the aggregates utilized are of different sizes, the cement used is of a different grade, the consistency of the mix is different, and the finish is different because the applications for both materials are incredibly different.
Concrete is a significantly coarser combination than grinding Screed, which consists of more extensive, harder-core particles.
These aggregates are the primary component that provides concrete its durability, as well as its strength and long-lasting qualities.
Because of its potential to reach very high strengths, concrete is widely utilized for structural purposes throughout the building sector.
This includes the usage of concrete for floor slabs. It has more applications than any other substance produced by humans combined. Grinding Screed, on the other hand, is a more refined mixture with a noticeably lower aggregate content than the mixture used to make concrete.
Screed is generally applied on the top of the slab, and its most common purpose is either to serve as a completing layer on interior floors or even to level the floor in preparation for the installation of final floor coverings such as carpet, linoleum, tiles, natural stone, resin coatings, wood flooring, and so on.
Screeds are essential in place of a bare concrete surface when desired to have a floor that is either colorful or useful.
When utilized for industrial reasons or in commercial sites that will be subjected to frequent traffic, a grinding screed that is more resistant than the kind used in do-it-yourself or residential projects is required.
The vast majority of screeds are used only on the interiors of buildings, and their primary function is to cover acoustic, heating systems, thermal insulation, or both. Screeds that have been changed with polymer could be installed in outdoor areas since they are durable, resistant to water, and can tolerate a more demanding environment.
Options While Choosing A Concrete Grinder:
Preparation Grinders:
When it comes to parts of concrete flooring that require adhesives removal, a mechanical key, or a heavy-duty grind, preparation grinders are your best bet for finding the ideal solution.
Concrete grinders on the smaller side are meant to function in areas with restricted space while removing tough dirt, oil deposits, and old coatings.
Concrete grinders with a larger grinding capacity are often powered by gasoline or necessitate a significant quantity of electricity from the generator or another power source.
In addition to fixing flaws in a slab and removing old coatings, these heavy-duty solutions can also be used to remove coatings.
Polishing Finishing Grinders
After an existing adhesive has been removed from the concrete using a preparation grinder and the concrete has been prepped, contractors will utilize polishing finishing grinders.
The final glossy sheen of such a reflective concrete floor is achieved using diamond grinding machines.
Your decision on the kind of concrete polish finishing equipment will be heavily influenced by the size of the concrete surface that must be polished. You may need smaller pieces of equipment, such as Blastrac BMG435 Grinder Polisher, to work on smaller areas of concrete that have restricted access to electricity.
It is possible that a more robust device, such as the HTC 800 HDX, will be necessary over a much bigger region.
The Solution for your Screed
We have created a technique that enables us to provide a prolonged surface life for newly constructed buildings and existing or even older concrete floors. This was previously impossible.
The conversation is always the top concern. Thus we want to know the requirements for the treated floor in your industrial space.
These standards vary from one sector of the economy to another, depending on how the floor will be used.
Grinding Screed is ground using a method that we have developed that is even HACCP-compliant and is therefore appropriate to be used in the food industry.
After that, we will work and cure your Screed using our specialized process. This involves grinding and polishing procedures to ensure that the surface gets silicified.
Your Benefits
If you choose to have the Screed sanded, you will be making a one-time expense, but Saving Energy
A higher reflectivity of a floor may help you save money on energy bills because it reduces the amount of light required to illuminate the space adequately. This may be the case, depending on your thoughts.
Freedom from Dust
The industrial floor, whether in the workshop or industrial hall, has been polished to the point where dirt will no longer stick to it.
Easier Cleaning
Because the surface is so well sealed, neither water nor other liquids can make their way through to the subfloor below. This will make it much simpler for you to clean your floor.
Less Maintenance
Your floor is not only less difficult to clean, but it also takes less time to clean.
Extended Life
Because of the unique treatment, you will not need to spend money on a brand-new concrete floor.
Instead, you lengthen the time the floor will remain in good condition. In comparison, the time necessary for such treatment is even shorter than that required for an entirely new structure, which would first need to dry out again.
Improved Resistance
The carefully polished surface is far more able to withstand impacts and abrasions than other surfaces.
Increased Safety
In addition to being resistant to abrasion, the new concrete floor in your home is also slip-resistant. This has the potential to improve safety dramatically.
Conclusion
The unique treatment, which we use can be grinding Screed or finishing the floor, has a wide range of potential applications, including logistics facilities, underground parking garages, warehouses, supermarkets, and retail malls.
Numerous industrial behemoths already use our technology. With the particular treatment, you may also choose to have a renovated or brand-new concrete floor.
