As temperatures rise and industries move into full production mode for the year’s second half, summer becomes a critical season for manufacturers across sectors. From tubing and extrusion to wire, cable, and medical device production, companies face increased demand, tighter deadlines, and heightened pressure to reduce material waste without compromising quality.
To meet these demands, LaserLinc is helping manufacturers stay ahead with its cutting-edge UltraGauge+ ultrasonic systems, designed to deliver real-time, non-contact measurement of wall thickness, concentricity, and ID/OD — even in the most challenging production environments.
Whether ramping up production of high-spec components or preparing for new product launches in the fall, now is the time to ensure your measurement systems can keep pace. LaserLinc’s UltraGauge+ provides an opportunity to optimize efficiency, improve process control, and ensure that every product leaving your line meets exacting standards.
What is UltraGauge+?
UltraGauge+ is LaserLinc’s next-generation ultrasonic measurement platform for continuous, in-process, high-precision extruded or formed product measurements. Using non-contact ultrasonic transducers, UltraGauge+ can measure:
- Wall thickness (single or multi-layer)
- Inner diameter (ID)
- Outer diameter (OD)
- Concentricity
- Ovality
These measurements are captured in real-time during manufacturing, enabling immediate feedback and correction — a game changer for companies striving to reduce scrap, improve compliance, and shorten production cycles.
Unlike traditional post-process gauging, UltraGauge+ integrates seamlessly into extrusion and other continuous production lines, delivering precise data without line stoppage or product interruption.
Why Summer is the Perfect Time to Upgrade Measurement Systems
Summer represents a unique opportunity for manufacturers. With the year’s first half complete, businesses have accumulated production data, quality metrics, and customer feedback — all of which can be used to assess current performance and identify process improvement opportunities.
As new projects begin and annual goals become the sharper focus, summer is the ideal time to upgrade older, less efficient systems. By implementing UltraGauge+ now, companies can realize benefits before the year-end push, including:
- Reducing material usage by tightening tolerances
- Minimizing downtime with more accurate real-time adjustments
- Increasing throughput with better control at higher line speeds
- Lowering defect rates with faster feedback and fewer manual checks
Ultrasonic measurement systems like UltraGauge+ offer an immediate ROI by driving efficiency and consistency, which are crucial during high-volume production periods.
The Technology Behind UltraGauge+
At the core of UltraGauge+ is a set of ultrasonic transducers that emit sound waves into the material being measured. These sound waves reflect off material boundaries, such as a tube’s inner and outer surfaces, and return to the transducer. The system measures the time these echoes return, calculating wall thickness, concentricity, and diameters with micron-level precision.
Unlike older ultrasonic systems that are limited in frequency or require extensive recalibration, UltraGauge+ supports transducer frequencies ranging from 2.25 MHz to 20 MHz, allowing users to tailor measurement configurations based on material type, wall thickness, and part geometry.
Additionally, UltraGauge+ includes:
- Smart transducer technology with auto-identification
- Temperature compensation for improved accuracy
- High-speed sampling for real-time feedback
- Simple sensor calibration procedures for quicker setup
- Integration with LaserLinc’s Total Vu™ HMI for visualization and control
With its modular design and advanced signal processing, UltraGauge+ adapts to various applications, from large industrial tubing to micro medical extrusion.
For more on system capabilities and benefits, explore LaserLinc’s dedicated ultrasonic measuring device product page.
Solving Industry Pain Points with Ultrasonic Measurement
UltraGauge+ is particularly valuable in industries where minor measurement deviations can lead to significant performance or compliance issues.
For example, catheter tubing and other minimally invasive components must adhere to incredibly tight tolerances in the medical device industry. A wall that’s too thick or too thin could compromise flexibility or structural integrity — and result in regulatory failure. UltraGauge+ enables high-speed production while ensuring compliance with FDA and ISO standards.
In wire and cable manufacturing, precise wall thickness and concentricity are essential for insulation, shielding, and performance. The real-time data provided by UltraGauge+ helps manufacturers make fine-tuned adjustments on the fly, reducing scrap and improving consistency across batches.
In automotive and aerospace, where materials like rubber or multi-layer tubing are used, the system’s ability to detect defects and material variation early prevents waste and keeps production schedules on track.
UltraGauge+ eliminates the guesswork for industrial extrusion, helping companies ensure consistent quality even with complex or large-diameter products.
To see how UltraGauge+ is already transforming in-process measurement, review the recent press release on LaserLinc’s site that highlights real-world use cases and performance metrics.
Built for Summer’s Challenges — and Beyond
Production conditions in summer months can vary widely — from ambient heat to material expansion and increased demand. UltraGauge+ is engineered to maintain accuracy and performance regardless of environmental factors.
With built-in temperature compensation and flexible mounting options, the system delivers consistent performance even when conditions aren’t perfect. This is particularly valuable for outdoor manufacturing setups or facilities that experience seasonal fluctuations in temperature or humidity.
It’s not just about keeping up with the season — it’s about building a system that performs all year long, at full capacity, without compromise.
To better understand these systems’ versatility and year-round capability, visit LaserLinc’s ultrasonic measurement page.
Seamless Integration with Total Vu™
UltraGauge+ systems are designed to integrate directly with LaserLinc’s Total Vu™ process visualization software. This allows operators and engineers to:
- Monitor live measurement data
- Set alarms and tolerances for process control
- Analyze trends and generate SPC reports
- Store and export data for audits or customer records
- Control line parameters with real-time feedback loops
Total Vu™ enhances the usability of UltraGauge+, turning raw measurement data into actionable insights. Whether running a single line or managing a network of systems across facilities, the platform offers a centralized interface for process monitoring and optimization.
Final Thoughts: Elevate Your Process Before Fall Rush Begins
Summer isn’t just for vacations — it’s a time for reflection, preparation, and production ramp-up. Manufacturers who take this season to evaluate and upgrade their measurement systems will be better positioned for the demands of Q3 and Q4.
LaserLinc’s UltraGauge+ ultrasonic systems offer a flexible, scalable solution to meet the needs of modern manufacturers. Whether you’re producing life-saving medical devices, durable industrial tubing, or precision-engineered components, UltraGauge+ gives you the measurement power to succeed.
Don’t wait for the year-end rush to address quality or efficiency challenges. Take advantage of this season to make innovative, lasting improvements that will benefit your business all year. Connect with LaserLinc today to learn more about how UltraGauge+ can help you measure better, waste less, and confidently produce.
