6 Benefits Of Industrial X-Ray Systems

X-ray systems have been used over the years in various industries, especially in the medical industry. These have finally found their way into other sectors. Some are utilizing x-rays today are the automotive, food processing, and manufacturing industries. The industrial use of x-ray has proven to be beneficial. Do you own a manufacturing company or work in an industrial setting, and wondering how incorporating x-rays in your day-to-day activities will benefit your production and delivery of final products? Read on to find out these benefits. 

To use x-rays, position the product upright and let the x-ray beams pass through the object from the other side of the product. The x-ray beams will penetrate the object, and the image of what the rays are seeing is printed on the film, which you can view digitally. X-ray beams print black and white images on the film, known as a radiograph. Experts in the field then interpret the radiograph. 

Here are some of the benefits derived from the use of x-rays by industries:

  1. Allows For Inspection Of Products And Systems

X-rays allow for inspection of various products and systems. There are different x-ray inspection systems in the market to suit your specific industry or product. A specified X-ray Inspection system ensures you get the most, in terms of efficiency, from x-ray usage in an inspection. 

In a factory or industry, machinery breakdowns are bound to happen. Often or not, the reason for the breakdown is not always known, or it takes time to figure it out. Breakdowns can no longer be an issue for industries utilizing x-ray technology. All you have to do is pass x-ray beams along with the machine that has broken down. From the radiograph produced by the x-rays, the repair and maintenance teams can identify and fix the problem. 

It also carries out inspections on piping systems of various industries, such as nuclear industries. Any gas or oil leakage could be catastrophic. It can detect the tiniest of cracks or holes that could be invisible to the naked eye. It makes x-rays reliable in inspecting the production systems of any industry. 

X-rays can help in inspecting goods for customers who buy products from you in bulk. Instead of the customer physically checking the quality of each product and loading the products in a truck for transportation, the goods, while loaded, can be passed through x-ray beams. The customer will then inspect the radiograph for any discrepancies, saving time for you and the customer.

  1. Allows For Quality Checking

As x-rays pass through a product, they’re able to detect defects both on the surface and subsurface. If the product has a crack, the x-rays will show this on the radiograph. A normally perfect product would produce a uniform black imprint on the film. With a crack, the image produced will be white, showing discontinuity in the product. Any radiograph showing white light inside the outline of the product shows an imperfection or defect. The manufacturing team will interpret the radiograph and deduce the defect for corrective action. 

In a food production plant, x-rays would help identify food contaminants before you release them into the market.  

In an automotive factory, x-rays would help to identify misaligned components or missing screws. Using x-rays in production in industries ensures the final product is of high quality.

Transcript of x-ray images of welds of pipelines to identify defective areas
  1. Simplifies The Recycling Process

Recycling industries do a lot of sorting to separate wanted from unwanted materials. Instead of labor going through the materials item by item and at times missing out on some unwanted things, adopt x-rays. Have them laid on a platform and pass the x-ray beams above. The radiograph produced will pinpoint the ‘unique’ materials. You can now use the labor to check if the pin-pointed are wanted or unwanted. It eases the work. 

X-rays are also benefitting industries dealing with scrap metals. The scrap received is vetted by the x-ray beams to identify unwanted products and check the quality of the metal received.   

  1. Reduces Wastage of Resources

During production, it’s easier to identify defects of products on the surface and correct them. A product might be of quality on the outside but might be defective on the inside. These are released in the market and might be recalled due to the defects reported by the end-users. It means you have to recall the stocks and start the production process all over again. Re-production means you need to use new materials and ingredients (if in food processing.) All this re-production costs you more money. 

X-rays can identify these defects early enough, allowing you to correct them before you make the whole batch and before they reach the end-user. It enables you to save money and reduce the wastage of materials.

  1. Increases Customer Satisfaction

With x-rays incorporated in industrial processes, goods produced are of high quality with no defects. High-quality products ensure the customers get the best from using them, hence satisfaction. 

X-rays also enable customers to check the credibility of certain products, such as art pieces and artifacts, before purchasing them.

  1. Increases Productivity

Without utilizing x-rays in industries, you spend a lot of time identifying defects and errors in production and diagnosing vehicle and machinery breakdowns. Dealing with recalled products can be demoralizing not only to your employees but to you, as a manager or factory owner. All these activities reduce the productivity of your industry.  

By incorporating x-rays into your day-to-day activities, errors and defects can quickly be identified, and inspections are done faster and thoroughly. It increases productivity since less time is spent handling previously produced goods. The focus is now on the next batch of production. There are also fewer breakdowns due to accurate diagnosing of machinery and vehicles, meaning production is done continuously with no interruptions.

Conclusion

X-rays have many benefits in industries if adopted. They are capable of increasing productivity and profits for your enterprise. The benefits given above might be enough to show you that it’s time to incorporate x-rays into your industry. The choice is now yours! Remember to follow safety precautions when using x-rays due to radiation exposure.

TIME BUSINESS NEWS

TBN Editor

Time Business News Editor Team