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3 Ways Automated Industrial Equipment Improves Efficiency

If you work in today’s manufacturing industry and want to stay competitive, it’s an absolute necessity for you to investigate automation and how it can work to benefit your bottom line. Not bothering to do so will leave you quickly falling behind.

Robotics and other automated work processes can help you meet and exceed your manufacturing goals while also allowing you to run a leaner, lower-cost, and more efficient operation. Here are three ways automated industrial equipment can improve efficiency:

1. Automated Industrial Equipment Reduces Waste

Imagine completing a production run where at the end you determined that every single manufactured part was ever so slightly off-kilter. The beauty of automated industrial equipment is that it can be pre-programmed to meet tight manufacturing tolerances as well as to immediately identify if or when a manufacturing process has exceeded allowable tolerance limits. In such instances, equipment can be shut down and recalibrated resulting in less scrap waste and less time and money spent on re-machining defective parts.

2. Automation Improves Product Quality

That same programming mentioned above allows for consistent output and product quality, something you can’t always rely on when the processes are performed by human workers with varying degrees of attention to detail.

But it’s not just about tolerance. There are many other areas in the manufacturing process where automation lends to improved product quality. Automated production lines can consistently and accurately assemble, test, and inspect final products to ensure that everything that leaves your facility meets the highest standards. Automation can provide real-time analysis of each process in your production schedule to quickly identify problems so they can be addressed and corrected.

In short, higher quality products result in better, more reliable performance and a better reputation for your overall business.

3. Factory Automation Provides Scalability

Did a major production run need to be completed yesterday? Humans, being human, have human limitations. They can only work so long and so fast. Even when packing in overtime hours, they can only produce so much. Robots and other automated processes, however, can perform many repetitive worker functions such as assembly. They can perform these processes 24/7, free of errors and at a far more rapid pace than their human counterparts. Such efficiency allows manufacturing facilities to scale production levels up or down whenever needed to meet target demands.

Of course, most manufacturing operations have neither the capital nor the inclination to completely shift all manufacturing tasks immediately over to automation. Therein lies a new problem. It isn’t always easy to figure out which human processes in a production environment could or should be converted to automation. Which processes are the natural first step? And what automated industrial equipment will best serve your needs? Trusted, experienced automation partners can analyze your production operations and provide a variety of affordable solutions specifically tailored to meet your needs.

Is Industrial Automation in Your Future?

Automation can significantly increase production efficiency and the money saved by reducing waste and unnecessary labor costs can be reinvested in a variety of important ways. For example, valued workers who find their jobs being replaced by robots may possibly be retrained for more complex, higher-paying positions, including programming or maintaining these same pieces of equipment. Cost savings can also be directly invested in more automation helping to make your facility even more efficient.