Forklifts are the workhorses of Australian warehouses, construction sites, and distribution centres. But even the toughest machines have their limits. Ignoring early signs of trouble can lead to costly repairs, dangerous breakdowns, and productivity loss. So, how do you know when it’s time to act?
Here are 10 common warning signs that your forklift might be due for some professional attention.
1. Strange Noises During Operation
If your forklift starts making clunking, screeching, or whining sounds, don’t ignore them. These noises often point to mechanical wear, damaged bearings, or hydraulic system issues. A healthy forklift should operate relatively quietly.
2. Leaking Fluids
Oil, hydraulic fluid, or coolant leaks are clear indicators that something isn’t right. Leaks can cause major damage if left untreated and also pose slip hazards in the workplace. Regular inspections should catch leaks early, but any sign of dripping should be addressed immediately.
3. Warning Lights on the Dashboard
Just like your car, your forklift’s warning lights shouldn’t be ignored. Whether it’s a battery alert, engine warning, or hydraulic system notification, these indicators are telling you to stop and investigate.
4. Difficulty Steering
If steering feels stiff, jerky, or unresponsive, it could be due to low hydraulic fluid levels, power steering failure, or tyre issues. Since steering is vital to forklift safety, any changes in handling should be checked by a professional.
5. Loss of Power or Poor Acceleration
When your forklift struggles to accelerate or loses power mid-shift, it’s likely due to a fuel system or engine issue. Electric forklifts might also show this symptom when battery health deteriorates or motor parts begin to fail.
6. Uneven or Excessive Tyre Wear
Tyres don’t just wear down from use—they also reflect alignment problems and unbalanced loads. Worn tyres can affect stability, turning radius, and braking distance, which is why they should be checked regularly.
7. Overheating
Engines or motors that overheat regularly may be suffering from poor airflow, blocked radiators, or failing cooling systems. Overheating leads to major damage if not dealt with quickly.
8. Erratic Lifting or Lowering
If your forklift hesitates or jerks while raising or lowering loads, the hydraulic system may be to blame. This is not only inefficient—it’s a serious safety risk, especially when handling heavy pallets.
9. Inconsistent Braking
Spongey, delayed, or noisy brakes are never a good sign. Braking issues are among the most critical warning signs, as they directly affect the safety of your team and equipment. Get your brakes checked immediately if they feel different from usual.
10. Increased Fuel or Energy Consumption
If your forklift is burning more fuel or draining battery faster than normal, it’s likely working harder than it should. Worn components, clogged filters, or outdated systems could be contributing to inefficiency.
What to Do If You Notice These Signs
When any of these issues arise, don’t delay repairs. Continuing to operate a forklift in poor condition increases risks and leads to more expensive breakdowns in the long run.
If you’re looking to repair forklift quickly and professionally in Western Australia, West Coast Forklifts is the go-to team. Their experienced technicians offer onsite service, diagnostics, and fast turnarounds to keep your machinery running at peak performance.
Final Thoughts
Your forklift won’t always tell you when it’s in trouble—but these warning signs are the next best thing. Stay alert, schedule regular maintenance, and don’t hesitate to call in the experts when something feels off.
By taking action early, you’ll protect your investment, your team’s safety, and your productivity.
